Informasi apa yang biasanya termasuk dalam sel beban tension PDF?

Menu konten

● 1. Spesifikasi Teknis

● 2. Pedoman Instalasi

● 3. Pengkabelan dan pemrosesan sinyal

● 4. Protokol kalibrasi

● 5. Studi Kasus Aplikasi

● 6. Keselamatan dan Kepatuhan

● 7. Pemecahan Masalah dan Pemeliharaan

● 8. Topik Lanjutan

>> 8.1 Jenis Sel Muat

>> 8.2 Inovasi Pemrosesan Sinyal

● Kesimpulan

● FAQ

>> 1. Bagian kunci apa yang harus saya cari dalam sel beban tegang PDF?

>> 2. Bagaimana cara mencegah kesalahan pemuatan samping?

>> 3. Apa arti 'ip67 ' dalam spesifikasi sel beban?

>> 4. Bagaimana cara mengkalibrasi sel beban tanpa bobot bersertifikat?

>> 5. Di mana saya dapat mengunduh Tension Load Cell PDFS?

● Kutipan:

Sel beban tegang adalah alat yang sangat diperlukan untuk mengukur kekuatan tarik di industri mulai dari kedirgantaraan hingga manufaktur. Dokumen PDF komprehensif yang disediakan oleh produsen berfungsi sebagai sumber daya penting untuk pemasangan, kalibrasi, dan pemeliharaan. Di bawah, kami mengeksplorasi isi khas a Tension Load Cell PDF , Mengintegrasikan Spesifikasi Teknis, Contoh Aplikasi, dan Protokol Keselamatan Untuk Membuat Panduan Kata 2.400+ Detail.

1. Spesifikasi Teknis

PDF sel beban tegangan dimulai dengan spesifikasi teknis, mendefinisikan batas operasional perangkat dan metrik kinerja. Detail utama meliputi:

-Kisaran kapasitas: Dari 44 lb (20 kg) hingga 110.231 lb (50.000 kg) dalam model berkapasitas tinggi seperti TC1 Anderson-Negele dan TC2 [1].

- Kelas akurasi: non-linearitas <0,03% untuk model presisi [1].

- Komposisi material: baja paduan dengan pelapisan nikel untuk ketahanan korosi atau stainless steel (IP66/IP67-rated) [3].

- Sifat listrik: resistansi input 350–800 Ω, tegangan eksitasi 10–15 VDC [1] [3].

- Peringkat Lingkungan: Penyegelan IP67 untuk Pelindung Air/Debu [1] [18].

2. Pedoman Instalasi

Instalasi yang tepat memastikan akurasi dan umur panjang. PDF biasanya mencakup:

- Persyaratan Penyelarasan: Kekuatan harus bertindak di sepanjang sumbu pusat untuk mencegah kesalahan pemuatan samping [5] [32].

- Perangkat keras pemasangan: Penggunaan eyebolt, belenggu, atau ujung batang dinilai untuk kapasitas beban [1] [5].

- Spesifikasi Torsi: Hindari penglihatan yang berlebihan; Ikuti pedoman pabrikan (misalnya, 50-100 N · m untuk batang berulir) [4] [31].

- Manajemen kabel: kabel terlindung mengurangi kebisingan listrik; Konfigurasi 6-kawat mengkompensasi penurunan tegangan [6] [39].

Tutorial video tentang menginstal sel beban tegangan:

3. Pengkabelan dan pemrosesan sinyal

Diagram kabel dan detail pengkondisian sinyal sangat penting untuk integrasi:

- Konfigurasi pengukur regangan: Pengaturan jembatan wheatstone penuh untuk sensitivitas [79] [88].

- Kode warna: Merah (E+), Hitam (E–), Hijau (S+), Putih (S -) [39] [85].

- Amplifikasi sinyal: Gunakan amplifier HX711 atau FUTEK untuk mengonversi output MV/V menjadi sinyal digital [7] [40].

- Shielding: Ground kawat perisai untuk meminimalkan gangguan EMI [38] [85].

Contoh konfigurasi 6-kawat untuk aplikasi jarak jauh:

warna kawat	fungsi
Merah	Eksitasi+ (E+)
Hitam	Eksitasi– (E–)
Hijau	Sinyal+ (S+)
Putih	Sinyal– (S–)
Kuning	Indera+
Biru	Nalar-

4. Protokol kalibrasi

Metode kalibrasi garis besar PDFS untuk memastikan presisi:

- Kalibrasi bobot mati: Gunakan bobot bersertifikat untuk pemeriksaan linearitas [9] [50].

- Kompensasi suhu: Sesuaikan penyimpangan termal di lingkungan ekstrem [2] [90].

- Kalibrasi multipoint: uji pada 0%, 25%, 50%, 75%, dan kapasitas 100%[51] [92].

- Frekuensi Kalibrasi: Tahunan untuk Penggunaan Standar; Triwulan dalam aplikasi kritis seperti Aerospace [8] [94].

Video menunjukkan kalibrasi dengan adaptor perubahan cepat:

5. Studi Kasus Aplikasi

Produsen menyoroti implementasi dunia nyata:

- Penimbangan kapal tersuspensi: Memantau inventaris tangki kimia dengan sel TC1 [1] [10].

- Pengujian beban crane: Memastikan keamanan dalam pengangkatan operasi dengan model 8.000 KN Brosa [18] [63].

- Pembuatan Tekstil: Mempertahankan tegangan benang menggunakan sel beban tipe-S [95] [96].

- Aplikasi Laut: Mengukur kekuatan garis tambatan dengan sensor bersertifikat ATEX [15] [77].

6. Keselamatan dan Kepatuhan

PDFS menekankan kepatuhan terhadap standar internasional:

-Sertifikasi hukum-untuk-perdagangan: NTEP (USA) dan OIML R60 (Global) [12] [14].

- Persetujuan ATEX/IECEX: Untuk lingkungan peledak (misalnya, minyak dan gas) [15] [69].

- Faktor Keselamatan: Gunakan SWL = beban terukur ÷ 4 untuk mencegah kelebihan beban [99] [13].

- Sistem Keselamatan Sekunder: Pasang strops cadangan atau rantai sejajar dengan memuat sel [13] [70].

7. Pemecahan Masalah dan Pemeliharaan

Masalah dan solusi umum ditangani:

- Sinyal Drift: Periksa koneksi longgar atau loop ground [4] [93].

- Ikatan mekanis: Periksa penyelarasan dan melumasi bagian -bagian yang bergerak [5] [48].

- Pemulihan kelebihan beban: Kalibrasi ulang setelah melebihi kapasitas 150% [13] [20].

- Kerusakan lingkungan: puing-puing bersih dan menerapkan pelapis anti-korosi [48] [91].

8. Topik Lanjutan

8.1 Jenis Sel Muat

- S-Type: mengukur gaya dua arah (tegangan/kompresi) dalam ruang kompak [11] [27].

- Hidraulik: Menggunakan tekanan fluida untuk pengukuran gaya dinamis dalam kondisi keras [56] [66].

- Kapasitif: Seri TM Eilersen menawarkan toleransi kelebihan 1.000% dan penyegelan IP67 [77].

8.2 Inovasi Pemrosesan Sinyal

- Sel beban digital: mengintegrasikan mikroprosesor untuk diagnosis sendiri dan kompensasi suhu [84] [76].

- Sistem nirkabel: Radiolink plus Brosa mentransmisikan data melalui Bluetooth di zona berbahaya [15] [77].

Kesimpulan

PDF sel beban tegangan adalah manual penting, menawarkan spesifikasi teknis, diagram kabel, dan pedoman kepatuhan. Dengan mematuhi dokumen -dokumen ini, pengguna mengoptimalkan kinerja, memperpanjang umur peralatan, dan memastikan keamanan. Untuk aplikasi khusus, konsultasikan dengan sumber daya khusus pabrikan dari Flintec, Interface Force, atau Eilersen [10] [63] [77].

FAQ

1. Bagian kunci apa yang harus saya cari dalam sel beban tegang PDF?

Memprioritaskan spesifikasi teknis, langkah instalasi, prosedur kalibrasi, dan sertifikasi keselamatan [1] [4] [8].

2. Bagaimana cara mencegah kesalahan pemuatan samping?

Gunakan ujung batang atau dudukan clevis untuk menyelaraskan kekuatan secara aksial; Hindari Perangkat Keras Penuh [32] [82].

3. Apa arti 'ip67 ' dalam spesifikasi sel beban?

IP67 menunjukkan perlindungan ketat dan kedap air hingga kedalaman 1 meter [1] [18].

4. Bagaimana cara mengkalibrasi sel beban tanpa bobot bersertifikat?

Gunakan sensor referensi atau sel beban master; Hindari metode yang membahayakan akurasi [9] [50].

5. Di mana saya dapat mengunduh Tension Load Cell PDFS?

Produsen seperti Anderson-Negele, Flintec, dan Eilersen memberikan unduhan gratis [1] [10] [77].

Kutipan:

[1] https://www.anderson-negele.com/wp-content/themes/andersonnegele/assets/tc1-2/pdf/tension-cells-pecification-sheet.pdf

[2] https://www.stresshq.com/post/five-essential-load-cell-performance-factors

[3] https://docs.rs-online.com/2f4b/0900766b816de14f.pdf

[4] https://www.fibossensor.com/how-to-install-maintain-a-tension-compression-load-cell-cell.html

[5] https://www.strainsert.com/products/load-cell-installation-instructions/

[6] https://www.fibossensor.com/how-to-connect-load-cell-in-series.html

[7] https://www.fibossensor.com/how-to-use-a-tension-load-cell.html

[8] https://www.fibossensor.com/how-fothen-hould-you-calibrate-your-tension-load-cell.html

[9] https://www.omega.com/en-us/resources/load-cell-calibration

[10] https://www.interfaceforce.com/tension-load-cells-101/

[11] https://www.fibossensor.com/what-are-the-common-applications-for-s-type-tension-load-cells.html

[12] https://tacunasystems.com/knowledge-base/load-cell-classes-nist-requirements/

[13] https://www.ptglobal.com/products/6089-tension-safety-important-consideration-safetytension

[14] https://www.massload.com/understanding-the-mportance-of-certified-load-cells-in-legal-for-trade-weighing/

[15] https://www.fadequipmentstore.com/blogs/news/standards-forically-safe-load-cells-for-hazardous-areas-ablained

[16] https://www.anyload.com/load-cell-pecifications-guide/

[17] https://www.interfaceforce.com/tension-load-cells-101/

[18] https://www.brosa.net/en/products/tension-load-cell/

[19] https://www.800loadcel.com/load-cells/tension-load-cells.html

[20] https://www.forcegauge.net/pdf/zu_zw_e.pdf

[21] https://library.e.abb.com/public/9d03dbfe14e75a87c1256ddd00346e79/52-59%20m720.pdf

[22] https://www.brosa.net/fileadmin/benutzerdaten/brosa-net/pdf/betriebsanleitungen/operating_instructions_kml_0111_0113_en_04_2016.pdf

[23] https://www.stellartech.com/understanding-tension-load-cell-technology/

[24] https://www.massload.com/factors-to-consider-in-load-cell-design-for-performance-and-accuracy/

[25] https://www.800loadcel.com/white-papers/377.html

[26] https://www.flintec.com/learn/weight-sensor/load-cell

[27] https://www.zhiminsensor.com/s-type-load-cell-1t-2t-5t_p23.html

[28] https://www.omega.co.uk/technical-learning/load-cell-installation.html

[29] https://www.aandd.jp/products/manual/loadcells/set-up_manual_lc1216.pdf

[30] https://www.zemiceurope.com/en/blogs/how-to-install-load-cells-accessories

[31] https://www.gicamgra.com/cataloghi/gicam%20installation%20mountting%20-%20eng.pdf

[32] https://www.interfaceforce.com/load-cell-mountting-101/

[33] https://www.youtube.com/watch?v=R7UH_QEHDYQ

[34] https://www.omega.com/en-us/resources/load-cell-installation

[35] https://www.micro-tess.com/load-cell-installation-maintance/

[36] https://www.lcmsystems.com/applications/ultimate-guide-to-load-cells-everything-you-need-to-now

[37] https://www.scalesplus.com/blog/ultimate-load-cell-guide/

[38] https://www.linkedin.com/pulse/working-principle-wiring-method-tension-load-cell-sensor-judy-zhu-1c

[39] https://www.fibossensor.com/what-are-the-best-practices-for-load-cell-wiring.html

[40] https://www.futek.com/load-cell-signal-conditioner

[41] https://www.800loadcel.com/white-papers/how-a-load-cell-works.html

[42] https://forum.arduino.cc/t/help-with-load-cell-wiring/1137734

[43] https://en.wikipedia.org/wiki/load_cell

[44] http://owecon.com/wp-content/uploads/2016/08/owc330_technical_manual_uk_ver1_2_1.pdf

[45] https://www.youtube.com/watch?v=namdyo3xhg8

[46] https://www.youtube.com/watch?v=hhxm5ai9puo

[47] https://www.phidgets.com/docs/calibrating_load_cells

[48] ​​https://www.motiondrivesandcontrols.co.uk/blog/load-cells-types-and-maintenance

[49] https://www.mws.ltd.uk/a-guide-to-load-cell-calibration-and-maintance/

[50] https://www.youtube.com/watch?v=svorkt2tzrm

[51] https://www.lcmsystems.com/resources/calibration

[52] https://appmeas.co.uk/resources/sensor-reference-articles/keep-load-cell-working-load-cell-dos-donts/

[53] https://in.omega.com/technical-learning/load-cell-installation.html

[54] https://drait.edu.in/assets/departments/me/materials/4_sem_-_mechanical_measurements_laboratory_manual.pdf

[55] https://www.cooperinstruments.com/industries/client-project-solutions/

[56] https://www.accuratemeezan.com/blog/load-cells-types-working-and-curpose/

[57] https://www.massload.com/how-tension-load-cells-work-functionality-and-key-uses/

[58] https://appmeas.co.uk/resources/case-studies/

[59] https://gedgesystems.com.au/load-cells-in-various-industries-and-applications/

[60] https://www.renova-srl.com/articles-and-sase-studies/converting-load-cell-selection-guide-for-a-correct-detection-of-the-web-tension/

[61] https://www.mt.com/ph/en/home/library/know-how/industrial-cales/load-cell-types-and-applications.html

[62] https://www.flintec.com/learn/weight-sensor/load-cell/tension

[63] https://www.anyload.com/case-studies/

[64] https://www.ixthus.co.uk/news-media/blog-archive/load-cell-applications

[65] https://www.omega.com/en-us/resources/load-cells

[66] https://www.fibossensor.com/how-to-sansure-safety-and-acuracy-with-hydraulic-tension-load-cells.html

[67] https://www.gicamloadcells.com/certifications

[68] https://scienspec.com.tw/userfiles/files/itcm.pdf

[69] https://eilersen.com/digital-load-cells/product/tension-load-cell-tm

[70] https://tacunasystems.com/knowledge-base/load-cell-mountting-and-installation-best-practices/

[71] https://www.laumas.com/ru/blog/guides/how-to-choose-a-load-cell-the-factor-to-assess/

[72] https://ittc.info/media/4244/76-02-09.pdf

[73] https://www.ricelake.com/media/zegphd55/m_us_22054_lc-wm_handbook_reva.pdf

[74] https://www.lcmsystems.com/Load-cells-in-the-oil-oil-industry-dencuring-Efficiency-and-safety

[75] https://loadcell.ae/load-cells-a-comprehensive-guide/

[76] https://www.lcmsystems.com/understanding-load-cell-accuracy-and-resolution

[77] https://eilersen.com/fileadmin/user_upload/download/datasheets/load_cells/list_all/tension_load_cell_sotd_-_eilersen.pdf

[78] https://www.transducertechniques.com/tll-500-tension-load-cell.aspx

[79] https://appmeas.co.uk/products/load-cells-force-sensors/tension-load-cells/

[80] https://www.mt.com/dam/product_organizations/industry/load_cells/downloads/loadcells/general/load_cell_and_accessories_installation_manual_en_215_08_11_v3.pdf

[81] https://tacunasystems.com/wp-content/uploads/load-cell-mountting-and-installation-best-practices-1-1.pdf

[82] https://appmeas.co.uk/resources/install-s-beam-load-cell/

[83] https://www.youtube.com/watch?v=onxd3mjnjhs

[84] https://www.demic-datentechnik.de/en/landingpages/load-cells

[85] https://www.massload.com/a-comprehensive-guide-to-load-cell-wiring/

[86] https://dialnet.unirioja.es/descarga/articulo/7805349.pdf

[87] https://www.anyload.com/wiring-guide/

[88] https://www.fibossensor.com/how-do-tension-load-cells-work.html

[89] https://www.fibossensor.com/how-to-use-tension-load-cell.html

[90] https://www.micro-tess.com/load-cell-calibration/

[91] https://www.galoce.com/news/113849.html

[92] https://www.fibossensor.com/how-can-you-calibrate-a-load-cell-for-optimal-tension-control.html

[93] https://www.fibossensor.com/how-to-install-and-maintain-a-tension-compression-load-cell.html

[94] https://www.massload.com/a-comprehensive-guide-to-calibrating-load-cells-and-haintaining-crane-scale-acuracy/

[95] https://www.fibossensor.com/how-to-chaevieve-accurate-tension-control-ge-load-cells.html

[96] https://dfe.com/support-resources/what-is-a-tension-load-cell/

[97] https://sharpweighingscale.com/case-studies-real-world-applications-of-tension-load-cells-in-various-industries/

[98] https://tacunasystems.com/knowledge-base/load-cell-classes-oiml-requirements/

[99] https://novatechloadcells.co.uk/resources/lifting-with-loadcells---safety

[100] https://www.industry.gov.au/sites/default/files/2019-05/nmi_r_60.pdf