Views: 222 Author: Leah Publish Time: 2025-03-07 Origin: Site
Content Menu
● Introduction to Dover Flexo Electronics
● Types of Dover Tension Sensors
>> 1. STR Series Segmented Tension Roll Transducer
>> 2. LT Series Low Tension Transducer
>> 3. Model C Series Tension Load Cells
● Key Considerations for Choosing a Dover Tension Sensor
● Benefits of Dover Tension Sensors
● FAQ
>> 1. What industries does Dover Flexo Electronics serve?
>> 2. What is the tension range of the STR Series Segmented Tension Roll Transducer?
>> 3. What are the key features of the LT Series Low Tension Transducer?
>> 4. How does the Model C Series Tension Load Cell improve installation?
>> 5. What technology does the Model C Series use?
Choosing the right tension sensor is crucial for maintaining optimal tension control in various industrial applications, such as flexible packaging, paper, film, and converting processes. Dover Flexo Electronics (DFE) is a leading provider of precision tension control solutions, offering a range of high-quality tension sensors designed to meet specific needs. In this article, we will explore how to select the best Dover tension sensor for your applications.
Dover Flexo Electronics, founded in 1974, specializes in designing and manufacturing load cells, amplifiers, display indicators, closed-loop controllers, pneumatic brakes, and idler rolls for the web processing industry[2][5]. Their products are renowned for accuracy, reliability, and versatility, making them ideal for industries requiring precise tension control.
DFE's tension control solutions cater to a variety of industries, including:
- Flexible Packaging Manufacturing
- Composites Manufacturing
- Conveyor Belt Tension Measurement
- Battery Manufacturing
- Wire and Cable Manufacturing
- Slitter Rewinder
- Web Coating
- Tire Manufacturing
- Blown Film Extrusion
- Corona Treater
- Web Printing Press
These industries benefit from DFE's expertise in web tension control, which helps improve productivity and reduce waste[5][8].
Dover Flexo Electronics offers several types of tension sensors, each designed for specific applications:
The STR Series is a specialty idler roller that measures tension on multiple individual web strands in slitting and rewind environments. It can also measure tension across the width of a single web in converting or printing applications[1]. This versatility allows for space-saving and convenient maintenance, as only one idler roll device is needed to measure tension for multiple web strands.
The LT Series is designed for applications requiring low tension control, such as filament winding and fiber processing. It features a compact design with loading ratings from 50g to 2000g (2 oz. to 4.4 lbs.) and offers analog and digital output signals[4]. This transducer is ideal for measuring low tensions accurately in filaments or very narrow webs.
The Model C Series uses semiconductor strain-gauge technology, providing high sensitivity and reliability. These load cells are versatile, easy to maintain, and designed for trouble-free installation. They are typically installed in pairs on each end of an idler roll shaft[9].
When selecting a Dover tension sensor, consider the following factors:
- Application Requirements: Determine the specific industry and application needs. For example, flexible packaging might require different sensors than composites manufacturing.
- Tension Range: Ensure the sensor can handle the required tension range. For instance, the LT Series is suitable for low tension applications.
- Accuracy and Reliability: DFE's sensors are known for their accuracy and reliability, which are crucial for maintaining consistent production quality.
- Customization: Consider if custom configurations are needed. DFE offers custom solutions to fit specific machine requirements.
- Integration with Existing Systems: Ensure the sensor can be integrated with your current tension control systems.
Using Dover tension sensors offers several benefits:
- Improved Productivity: Accurate tension control reduces material waste and improves processing efficiency.
- Reduced Operating Costs: By minimizing waste and optimizing production processes, operating costs are significantly lowered.
- Enhanced Reliability: DFE's sensors are built to withstand demanding industrial conditions, ensuring consistent performance.
Choosing the right Dover tension sensor is essential for achieving optimal tension control in various industrial applications. By understanding the types of sensors available and considering key factors such as application requirements and tension range, you can select the best sensor for your needs. Dover Flexo Electronics' commitment to quality and customization ensures that their products meet the highest industry standards.
Dover Flexo Electronics serves a wide range of industries, including flexible packaging, composites manufacturing, conveyor belt tension measurement, battery manufacturing, wire and cable manufacturing, slitter rewinder, web coating, tire manufacturing, blown film extrusion, corona treater, and web printing press[5][8].
The STR Series Segmented Tension Roll Transducer has a rated force range from 55 N to 1,800 N[1].
The LT Series Low Tension Transducer is compact, offers analog and digital output signals, and has loading ratings from 50g to 2000g (2 oz. to 4.4 lbs.). It is ideal for applications requiring low tension control[4].
The Model C Series Tension Load Cell is designed for easy maintenance and trouble-free installation. It is typically installed in pairs on each end of an idler roll shaft[9].
The Model C Series uses semiconductor strain-gauge technology, which provides high sensitivity and reliability compared to some foil gage alternatives[2].
[1] https://www.directindustry.com/prod/dover-flexo-electronics/product-222660-2273653.html
[2] https://www.pffc-online.com/web-handling/tension/17186-dover-flexo-electronics-the-tension-control-specialists
[3] https://blog.wordvice.cn/title-capitalization-rules-for-research-papers/
[4] https://www.directindustry.com/prod/dover-flexo-electronics/product-222660-2273689.html
[5] https://www.swallowmachinery.com/manufacturer/dover-flex-electronics
[6] https://blog.csdn.net/weixin_42468475/article/details/134052240
[7] https://loadcellmanufacturers.com/dover-flexo-electronics/
[8] https://dfe.com/applications/
[9] https://dfe.com/products/tension-transducers/c-series-tension-transducers/
