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High Precision Force Sensor Manufacturer

Custom Force Measurement Solutions for Industrial Automation, Testing & Smart Equipment
Wide Measuring Range: 50N – 75t
High Accuracy & Fast Response
OEM / ODM Customization
Factory Direct Supply

Force Sensor Product Comparison

Select a sensor category to compare the available models and key specifications.

Force sensor categories

Miniature Button Force Sensor

Compact compression sensors for space-constrained force measurement.

Miniature Button Force Sensor model comparison
Product Micro Compression Load Cell FA101 Hex Joint Protection Load Cell Compression Precision LowProfile Load Cell Planar Load Cell Force Sensor FA107B
Model FA103 FA107 FA114 FA114B
Capacity 5~100kg 50~500N
1~20kN
1~150kN 0.1~5t
Overall accuracy ≤0.5%F.S. ≤0.5%F.S. ≤0.2%F.S. ≤0.2%F.S.
Protection IP65 IP65 IP65 IP65
Rated Output 1.5±30%mV/V 1.5±30%mV/V 1.5±30%mV/V 1.5±30%mV/V
Loading Direction compressive load compressive load compressive load compressive load
Natural Frequency >5K Hz >5K Hz >5K Hz >5K Hz

Donut Force Sensor

Through-hole compression sensors for bolts, shafts and clamping applications.

Donut Force Sensor model comparison
Product Compression Ring Type Force Sensor FA115 Donut Annular M30 Threaded Load Cell Bolt Washer Load Cell FA1339
Model FA117 FA118 FA1339
Capacity 10~200kN 5~50kN 6~75t
Overall accuracy ≤0.1%F.S. ≤0.2%F.S. ≤2%F.S.
Protection IP65 IP65 IP65
Rated Output 1.5±30%mV/V 1.5±30%mV/V 1.5±30%mV/V
Loading Direction compressive load compressive load compressive load
Spring Element Material 17-4PH Stainless Steel 17-4PH Stainless Steel 17-4PH Stainless Steel

Rod End Force Sensor

Inline tension and compression sensors for assembly and test systems.

Rod End Force Sensor model comparison
Product Miniature Inline M4 Load Cell FA201 Stainless Steel Inline Force Sensor 20t Tension Compression Load Cell
Model FA201 FA205 FA233
Capacity 50~1000N 50~1000kg 20t
Overall accuracy ≤0.5%F.S. ≤0.2%F.S. ≤0.5%F.S.
Protection IP65 IP65/IP68 IP65
Rated Output 1.0±20%mV/V 1.8±20%mV/V 1.5±10%mV/V
Loading Direction tension& compression tension& compression tension& compression
Natural Frequency >5K Hz >5K Hz

S Type Force Sensor

Bidirectional S-beam load cells for weighing, tensile and compression measurement.

S Type Force Sensor model comparison
Product Micro S Shape Load Cell S Bending Load Cell Alloy Steel S Beam Load Cell
Model FA302 FA305 FA307
Capacity 10~1000N 50~5000kg 25~500kg
0.75~10t
Overall accuracy ≤0.1%F.S. ≤0.018%F.S. ≤0.024%F.S.
Protection IP65 IP65/IP68 IP65
Rated Output 2.0±20%mV/V 2.0±0.25%mV/V 2.0/3.0±1%mV/V
Loading Direction tension& compression tension& compression tension& compression
Spring Element Material 17-4PH Stainless Steel 17-4PH/Alloy steel Alloy steel

Column Force Sensor

Robust column-style sensors for medium- and high-capacity force measurement.

Column Force Sensor model comparison
Product Cylindrical Type Pull Push Load Cell Stainless Steel Pillar Load Cell Industrial Force Measurement Compression Load Cell 2000kN FA4189 Self-resetting column-type load cell
Model FA402 FA404 FA416 FA409
Capacity 50~500N 10~2000N 20t 30,40t
Overall accuracy ≤0.1%F.S. ≤0.1%F.S. ≤0.1%F.S.
Accuracy class C3
Protection IP65 IP65 IP IP68
Rated Output 2.0±10%mV/V 2.0±20%mV/V 2.0±10%mV/V 2 mV/V
Loading Direction tension& compression tension& compression
Operating temperature range -50 ~ +70°C
Spring Element Material 17-4PH Stainless Steel 17-4PH Stainless Steel 17-4PH Stainless Steel
Material Stainless steel

Quick Product Selection

Trading Company vs. Our Factory

Item Trading Company Our Factory
Price Higher Factory Direct
Delivery Unstable Controlled In-House
OEM Limited Full Customization
Certification Incomplete Global Standards
Communication Slow Direct Factory Team

Wiring & Installation Guide

Six practical references for reliable force-sensor wiring, signal integrity and mechanical installation.

Wiring and installation guide sections
01

Wiring & Installation

Universal guidance for strain-gauge load cells, force transducers and load pins.

A reliable measurement starts long before calibration.

Correct wiring protects a millivolt-level signal. Correct installation ensures that 100% of the intended force — and no parasitic force — passes through the sensing element.

S S-Type Tension / compression
1
B Beam Platforms / hoppers
2
C Column High-capacity compression
3
P Load Pin Clevis / sheave / linkage
4

The precedence rule

Serial-number calibration certificate → model datasheet / outline drawing → this general guide → generic practice.

Never assume wire colours

Industry wire colours are not standardised. Verify every conductor against the supplied certificate before applying excitation.

Four non-negotiable safety rules

  1. Never weld through an installed sensor.Remove or electrically bypass it; place the return clamp beside the weld.
  2. Never lift a sensor by its cable.Cable pull-out damages internal seals and strain-gauge wiring.
  3. A sensor is not a safety device.Provide an independent mechanical load path in lifting applications.
  4. Hazardous areas require certified hardware.Use an approved Ex sensor and matched intrinsic-safety barrier.
02

4-Wire vs. 6-Wire

Understand the bridge, the sense leads and why cable resistance changes span.

Wheatstone bridge

Vout = Sensitivity × Vexc × Load / Capacity

Example

2.0 mV/V × 10 V × 50% load = 10 mV output. The signal is tiny — cable and EMI discipline matter.

Ratiometric measurement

Excitation and signal must enter the same instrument. Never power the bridge from one supply and reference the signal to another.

Connection decision

4-Wire

Use only when the factory cable is short, uncut and kept at a similar temperature to the instrument.

+EXC
Excitation +
-EXC
Excitation −
+SIG
Signal +
-SIG
Signal −
SHLD
Screen

Use 6-wire when

  • Cable run is over ~10 m
  • Factory cable is cut, extended or joined
  • Sensor and instrument see different temperatures
  • Legal-for-trade accuracy is required
  • Multiple sensors feed a distant junction box
03

Clean Signal Wiring

Shield correctly, separate power circuits and verify the bridge before energising.

Shield at one end

Bond the cable shield at the instrument / cabinet end only. Keep it isolated at the sensor end to avoid a ground loop.

The shield is not a return

Never use the drain or shield as −EXC, signal common or any current-carrying conductor. Maintain continuity through junction boxes.

Cable routing

Cross at 90° • Separate conduit • Never coil surplus cable — lay it in a figure-of-eight.

Pre-power checks

Input resistance

Measure +EXC to −EXC

Must match the datasheet tolerance.

Output resistance

Measure +SIG to −SIG

Usually slightly lower than input resistance.

Insulation

Bridge wire to sensor body

Target: > 5000 MΩ at 50 V DC.

Shield

Shield to every bridge wire

Must be open circuit / infinite.
Caution Use a 50 V insulation tester — never 500 V or 1000 V on the strain-gauge bridge.
04

Summing & Outputs

Connect multiple sensors correctly and choose an output suited to the cable run.

Parallel summing

 
5

All sensors: same model • same capacity • same rated output • label both cable ends

Check excitation drive capability

Rtotal = Rbridge / n Four 350 Ω bridges = 87.5 Ω total load

If the instrument cannot drive this resistance, excitation sags and the reading becomes low or unstable.

Choose the right output

mV/V

Highest intrinsic accuracy

Short, protected runs to a dedicated load-cell input.

0–10 V

Simple PLC integration

Short runs; use a high-impedance differential input.

4–20 mA

Long, noisy cable runs

Industrial default; 0 mA provides broken-wire detection.

RS-485

Multi-node digital bus

Daisy-chain only; 120 Ω termination at both physical ends.

05

Five Installation Rules

Most “sensor accuracy” faults are mechanical: binding, side load, poor surfaces or bad fastening.

  1. 01

    One load path

    All measured force must pass through the sensor. Flexible pipes, tight cables and contact points create shunts.

  2. 02

    Axial loading

    Align the force with the calibrated measuring axis. Eliminate side load, bending moment and torsion.

  3. 03

    Flat + stiff

    Use clean, flat, parallel and sufficiently hard mounting surfaces on a structure much stiffer than the sensor.

  4. 04

    Correct bolting

    Use the specified bolt grade and torque. Tighten in a star pattern through progressive stages.

  5. 05

    Overload control

    Fit travel stops, uplift restraint and impact protection. Size for dynamic loads, not static weight alone.

Torque is model-specific — always use the product datasheet, never a generic torque chart.
06

Load Pin Installation

A load pin is directional. Bore condition, shear-plane geometry and angular locking control accuracy.

Double-shear load path

6
  1. 1

    Bores

    Clean, round, deburred and within the drawing tolerance. Re-bush worn or oval holes.

  2. 2

    Direction

    Align the arrow, flat, slot or cable reference with the true radial load direction.

  3. 3

    Anti-rotation

    Engage and bolt the keeper plate / key. Rotation by θ reduces indicated force by cos θ.

  4. 4

    Retention

    Fit the specified circlip, end plate or nut without adding axial preload.

  5. 5

    Cable

    Route away from ropes, sheaves and pinch points. Clamp nearby and leave a service loop.

Why Choose Our Section First

 
 
 

Better Price Advantage

 
Buying directly from the factory eliminates middlemen, ensuring more competitive pricing and higher cost performance.
 
 
 

Professional Technical Support

 
Direct access to engineers enables faster technical communication, accurate selection, and tailored solutions for your application.
 
 
 

After-Sales Support Guaranteed

 
Factories provide long-term technical support, maintenance guidance, and quick response for any product issues.
 
 
 

Customization Flexibility

 
Factory direct supply allows full customization, including capacity, size, material, mounting structure, and output signal.
 
 
 

International Quality Certification

 
ISO 9001, CE, RoHS, Explosion-proof
     

Industries We Serve

Support Downloads

Download List

Name Size Downloads Update Download
Force Transducer Product Selection Guide.pdf 8.04MB 49 2026-08-26

Certifications

Your Reliable Partner in Force Measurement Solutions

We don’t just manufacture sensors — we help you solve measurement challenges with customized solutions, fast response, and stable quality.

Technical Support and Customization Capabilities

FIBOS has over 15 years of experienced R&D engineers and modern standard factory.

Precision Processes and Continuously Optimized Production

You need more than just a precision force sensor, you need a supplier with 8 years of experience in the field to build your brand and increase your profits!
Quality Control and Reliability
FIBOS Sensor is equipped with various precision machining and quality testing equipment. We have established a comprehensive inspection process, covering material selection, production process monitoring, product testing, and other aspects. We have also established a perfect after-sales service system to respond to customer inquiries and needs promptly, rather than go away after delivery.
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Customer satisfaction
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First Acceptance Yield (PQC→OQC)
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Finished Products (OQC)

Force Sensor Applications

Industrial Automation
Robotics
Automotive Testing
Medical Equipment
Assembly Force Monitoring
Laboratory Measurement Systems
Material Testing
Custom Force Sensor Solutions 
FIBOS provides customized force sensor solutions based on your application requirements, including structure design, mounting methods, dimensions, signal output, and environmental protection.
 
01

Principles and Context for Communicating with Clients

   

 
05

Production department manufactures samples according to drawings

 
02

Internal company discussion meeting

    

 
06

Conduct preliminary internal testing

    
 
03

Finalise solution and design drawings

    

 
07

Dispatch samples to client for installation testing

    
 
04

Re-confirm feasibility with client and sign sample contract

    

 
08

Upon satisfactory testing results, proceed to sign bulk production contract

Force Sensor's FAQ

Precision Force Sensing

— Engineered for Stability, Calibrated for Accuracy.

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