Fibos Measurement Technology (Changzhou) Co., Ltd. is a well-known multi-axis load cell manufacturer that specializes in advanced force sensing solutions. Since 2017, we've shifted our focus from single-axis weighing sensors to sophisticated multi-axis force/torque sensors capable of measuring Fx, Fy, Fz, and Mx, My, Mz. Our 6-axis load cells are useful for complex applications in robotics, aerospace testing, biomechanics, and precision automation. As a reputable multi-axis load cell manufacturer and industry partner, we offer standard and customized solutions that provide complete force feedback for advanced control, testing, and data-driven decision making. This page describes our multi-axis product categories, performance highlights, wholesale advantages, technology framework, maintenance tips, and eight frequently asked questions, as well as industry practices from leading Multi-axis Load Cell Manufacturer websites to help you make an informed purchasing decision.
A multi-axis load cell simultaneously measures forces along three orthogonal axes and the associated moments about those axes, delivering six-degree-of-freedom (6-DOF) data in a single sensor package. Fibos 6-axis load cells leverage advanced sensor technology, including multi-axis strain gauges, temperature compensation, and high-precision signal conditioning, to provide accurate, drift-minimized force/torque data under dynamic and static loads. As a premier Multi-axis Load Cell Manufacturer, we emphasize high stiffness, cross-axis isolation, and compact form factors suitable for integration into robotic joints, aerospace rigs, testing rigs, and precision manufacturing cells.
Fibos offers a spectrum of multi-axis sensing solutions to meet diverse application requirements. The main categories include:
Fibos’ 6-axis force/torque load cells provide simultaneous measurement of three orthogonal forces and three corresponding moments within a single robust package. Key features include high stiffness and cross-axis isolation, low crosstalk, and wide dynamic ranges to cover both static and dynamic testing scenarios. Typical implementations involve robotic joints, aerospace test rigs, and biomechanical platforms where precise force/torque feedback is critical. Outputs are available in analog (mV/V) and digital formats, with options for integrated signal conditioning, temperature compensation, and multiple mounting footprints to suit OEM integrations. These sensors are designed for easy calibration traceability and long-term stability in demanding environments.
Our 3-axis force load cells capture forces along X, Y, and Z axes within a notably compact footprint, enabling tight installations in industrial robots, grippers, and lab benches. Despite reduced size, these sensors maintain excellent linearity and low hysteresis, ensuring reliable multi-directional force data. They commonly feature integrated or optional external conditioning, protective coatings for humidity exposure, and various electrical interfaces (analog, CANbus, or EtherCAT) to fit modern control architectures. These devices are ideal when space is at a premium but multi-axis insight is still required for precise control and diagnosis.
6-DOF sensor modules assemble the essential sensing elements, electronics, and communication interfaces into a compact module designed for original equipment manufacturers. They typically include:
Integrated six-DOF sensing elements (Fx, Fy, Fz, Mx, My, Mz)
Onboard or close-coupled signal conditioning
Standardized electrical interfaces and mechanical mounting patterns
Shielded enclosures and EMI protection
OEM-friendly features include plug-and-play readiness, documented electrical and mechanical footprints, and scalable software APIs for rapid integration. These modules empower system integrators to embed full 6-DOF sensing into robotics, fabricating lines, or aerospace test benches with minimal custom engineering.
Multi-axis sub-assemblies pair high-precision sensing elements with integrated electronics to deliver ready-to-use force/torque data. Distinguishing attributes include:
Pre-calibrated outputs (analog and digital) tailored for specific control systems
Compact, rugged housings with environmental protection (IP-rated options)
Internal data processing for simplified wiring and reduced noise
Optional health monitoring and diagnostics signals for predictive maintenance
These sub-assemblies are particularly suitable for OEMs seeking to minimize integration risk while maintaining top-tier measurement accuracy across all six axes. They support a variety of interfaces such as CANopen, EtherCAT, RS-485, and USB for versatile deployment.
Integrated electronics vs. external signal conditioning: Some models come with built-in amplifiers and communications, while others are designed for OEM integration with external controllers.
Cable routing and harness design: Configurations vary to support robotic arm wiring, aerospace harnessing, or industrial automation harnessing.
Mounting patterns: Standardized footprints for quick integration, plus customizable mating surfaces for OEM partners.
High Force Range and Torque Range: Wide measurement spans to cover dynamic robotic actuation and heavy testing rigs.
Excellent Cross-axis Crosstalk Suppression: Optimized sensor geometry and digital compensation reduce interference between axes.
Superior Signal-to-Noise Ratio: Advanced conditioning yields clean data in electrically noisy environments.
Temperature Compensation: Built-in compensation to minimize drift across typical industrial and lab temperature ranges.
Flat Frequency Response: High bandwidth for dynamic testing and real-time control.
Mechanical Robustness: Sturdy housings with corrosion-resistant finishes and vibration-tolerant mounting interfaces.
Diagnostics and Health Monitoring: Self-checks, fault flags, and sensor health indicators for predictive maintenance.
Robotics and Automation: Precise force/torque feedback for end-effectors, grippers, and cooperative robots.
Aerospace Testing: Full 6-DOF force/torque sensing for vibration, structural testing, and motion simulations.
Biomechanics and Human-Performance Research: Accurate multi-axis data for gait analysis, prosthetics testing, and ergonomic studies.
Test Stands and Material Testing: Comprehensive force/torque characterization under complex load paths.
OEM Instrumentation: Sensor modules designed for seamless inclusion in integrated measurement systems.
Six-DOF Sensing: Simultaneous measurement of Fx, Fy, Fz and Mx, My, Mz for complete force feedback.
High Overload Tolerance: Robust mechanical design to withstand peak loads during testing and operation.
Low Drift Over Time: Stable zero and span output over long service intervals.
Digital Interfaces: Support for common industrial and laboratory data buses (e.g., CANopen, EtherCAT, RS-485) and USB/Ethernet options for easy integration.
Temperature Stability: Materials and compensation algorithms deliver stable readings across temperature changes.
Compact Footprints: Space-efficient packages suitable for tight integration in robotics and aerospace fixtures.
Calibration Traceability: Documentation and processes aligned with international standards for reliable QA.
Data Richness: Multi-axis sensors provide six-DOF data in one package, reducing wiring complexity and latency.
Mounting and Integration: Fewer components to assemble when compared to deploying multiple single-axis sensors.
Dynamic Performance: For motion-rich applications, multi-axis sensors reduce cross-talk and improve control fidelity.
Volume Discounts: Competitive pricing for large-scale deployments and OEM programs.
Short Lead Times: Efficient manufacturing and modular architectures enable rapid fulfillment.
Customization Capabilities: Tailored footprints, electrical interfaces, and communication protocols to fit OEM product lines.
Global Support Network: Local engineering support, calibration services, and spare parts across regions.
Documentation and Certification Packs: Full datasheets, calibration certificates, and material compliance documents to ease regulatory approvals.
Firmware and Software Ecosystem: Compatible APIs, sample code, and reference implementations to accelerate integration.
Sensor Architecture: Strain-gauge rosettes positioned to capture multi-directional deformations, coupled with temperature compensation networks.
Signal Conditioning: High-precision ADCs, anti-aliasing filters, and robust digital processing to extract clean force/torque signals.
Housing Design: Enclosures optimized for shielding against EMI/RFI and mechanical protection in harsh environments.
Mechanical Design: Finite element analysis-driven geometries reduce cross-axis coupling and improve stiffness and linearity.
Calibration Methodologies: Traceable calibration protocols and reference standards ensure data integrity.
Diagnostics: Built-in self-test routines and health indicators that alert operators to drift, misalignment, or sensor degradation.
Regular Calibration: Schedule periodic calibration with traceable standards to maintain accuracy across axes.
Electrical Integrity: Inspect connectors, shielded cabling, and harness routing for wear and EMI exposure.
Environmental Protections: Use IP-rated variants for washdown or dusty environments; ensure proper sealing against moisture.
Mechanical Inspection: Check mounting bolts, alignment fixtures, and vibration dampers for loosening or wear.
Storage Considerations: Keep in controlled conditions and avoid exposure to corrosive environments when stored.
Alignment and Centering: Align loads with the sensor’s primary axes to avoid parasitic moments.
Balanced Load Paths: Ensure symmetric load paths to prevent skewed strain fields that degrade accuracy.
Off-axis Load Minimization: Design fixtures to minimize off-axis forces and unintended torques.
Temperature Gradients: Consider thermal effects that may create differential strains across axes.
Shock and Vibrations: Implement isolation or damping in fixtures to protect against transient loads.
It is a sensor capable of measuring forces along three axes and the corresponding moments about those axes, providing a six-degree-of-freedom data set.
Robotics, aerospace testing, biomechanics, and precision automation where complete force/torque characterization is needed.
Consider the maximum expected forces and torques, safety margins, dynamic vs. static use, and environmental conditions.
Look for ISO-based quality management, calibration traceability, and relevant industry standards (e.g., CE, RoHS) depending on application.
Use shielded cabling, proper grounding, and, when possible, devices with EMI-resistant housings and integrated filtering.
Calibration typically involves reference loads and torques applied in known directions, with traceability to standard weights and torque references.
Yes, customization includes mounting patterns, connector types, communication protocols, and housing features to match OEM needs.
Use standard data interfaces (CANopen, EtherCAT, USB) and software APIs; ensure synchronization with other sensors and controllers.
Digital twins and smart manufacturing: 6-DOF data enhances process modeling, robot control, and predictive maintenance. Robotics and cobotics demand compact, high-precision multi-axis sensors with rich feedback for safe collaboration.
Aerospace and defense: High-reliability, radiation-tolerant variants with robust calibration certificates and traceability.
Biomedical instrumentation and biomechanics: High-resolution sensors enabling nuanced force/torque measurements in experiments.
Fibos uses a rigorous QA framework for multi-axis sensors. Material verification, sensor assembly, precision bonding, leak checks, axes-based functional testing, and environmental stress testing are all part of our process. Our expert team ensures that every multi-axis load cell meets the highest performance and reliability standards, reinforcing our reputation as a dependable Multi-axis Load Cell Manufacturer.
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Contact:
Phone: +86 18921011531
Email: nickinfo@fibos.cn
Add: 12-1 Xinhui Road, Fengshu Industrial Park, Changzhou, China
