Views: 222 Author: Leah Publish Time: 2025-02-04 Origin: Site
Content Menu
>> 4. Flintec
>> 8. Morehouse Instrument Company
● Comparison of Key Manufacturers
● Custom Design Process Overview
● FAQ
>> Q1. What industries most commonly require custom tension load cells?
>> Q2. How long does a typical custom design process take?
>> Q3. Can tension load cells measure both static and dynamic forces?
>> Q4. What materials are best for corrosive environments?
>> Q5. Are wireless tension load cells reliable for heavy industries?
Industrial weighing systems often require specialized solutions to meet unique operational demands. Leading tension load cell manufacturers have responded by developing advanced customization capabilities, enabling precise force measurement across industries like mining, aerospace, lifting, and material handling. Below, we explore key manufacturers offering tailored tension load cell solutions, their technical specialties, and industry applications.
Customization Highlights:
- Capacity Range: Up to 1 million+ lbs with safety factors up to 10:1[1][43].
- Output Options: mV/V, 4–20 mA, 0–10V, wireless[2][43].
- Design Tools: 3D modeling and finite element analysis (FEA)[1][11].
- Applications: Mining vehicle weighing, crane modernization, agricultural machinery[1][16].
Massload's integrated machining facility allows rapid prototyping and modifications to existing designs, such as adapting axle pad scales for underground mining[1]. Their tension links are NIST-traceable and tested up to 150,000 lbs[1].
Customization Highlights:
- Certifications: DNV-GL, ATEX/IECEx, OIML[27].
- Wireless Solutions: Radiolink Plus and Towcell® systems for remote monitoring[27].
- Capacity: Up to 500t standard, with larger capacities available[27].
Straightpoint's ISO 9001:2015 process includes rigorous FEA and risk assessments during design[3]. Their Loadlink Plus series features Bluetooth connectivity and ruggedized enclosures for offshore oil/gas applications[27].
Customization Highlights:
- Patented Design: Internally optimized for OIML C6 certification (legal-for-trade)[4].
- Environmental Resistance: IP68-rated wireless models for marine/construction[4].
- Capacity: 2–200t with dual shear beam configurations[36].
ANYLOAD's tension links include torque measurement capabilities, ideal for cable tension monitoring in cranes and hoists[4].
Customization Highlights:
- Materials: Stainless steel with glass-to-metal sealing[19][37].
- Approvals: OIML, NTEP, ATEX, FM[19].
- Mounting: Self-aligning hardware to minimize side-load errors[19].
Flintec's custom solutions include submersible load cells for depths exceeding 4,000 meters[26]. Their in-house engineering team supports full-system integration, from sensors to software[22].
Customization Highlights:
- Industries Served: Aerospace, medical, energy[5].
- Output Customization: mV/V, USB, RS485, or CAN bus[5].
- Form Factors: Threaded rods, pancake sensors, load pins[5].
HITEC's tension load cells are used in robotic welder force monitoring and nuclear reactor component testing[5].
Customization Highlights:
- High-Capacity Systems: Up to 9,000,000 lbf compression systems[26][45].
- Legacy Support: Reverse-engineering discontinued load cells[26].
- Materials: Stainless steel, alloy steel, aluminum[26].
Notable projects include 300,000-lbf thrust sensors for rocket engines and horseshoe-shaped load cells for 2.7-million-lb presses[26].
Customization Highlights:
- Aerospace-Grade Solutions: NASA-certified force sensors[10][13].
- Miniaturization: Load pins as small as ¼-inch diameter[10].
- Hydrostatic Options: For high-pressure environments[10].
Strainsert's design process includes a configurator tool for rapid prototyping[10].
Customization Highlights:
- High-Accuracy Systems: ±0.1% linearity for calibration labs[45].
- Material Testing: Custom load cells for ASTM/ISO compliance[45].
- Capacity: Up to 6,000,000 lbf tension systems[45].
Morehouse provides on-site installation and calibration for industries like automotive and defense[45].
| Manufacturer | Max Capacity | Output Options | Key Industries |
|---|---|---|---|
| Massload Technologies | 1,000,000+ lbs | Wireless, 4–20mA | Mining, Agriculture |
| Straightpoint | 500t+ | Bluetooth, ATEX | Offshore, Construction |
| ANYLOAD | 200t | OIML C6, IP68 | Marine, Legal-for-Trade |
| Flintec | 4,000m depth | NTEP, FM | Subsea, Pharmaceuticals |
| Load Cell Central | 9,000,000 lbf | RS485, USB | Aerospace, Biomedical |
Most manufacturers follow a structured workflow:
1. Requirement Analysis: Environmental conditions, accuracy, safety factors[3][22].
2. Prototyping: 3D modeling and FEA simulations[1][10].
3. Testing: NIST-traceable calibration up to 150% of rated capacity[1][26].
4. Certification: Compliance with ISO, ATEX, or industry-specific standards[19][27].
Tension load cell manufacturers like Massload, Straightpoint, and Flintec offer unparalleled customization to address niche industrial challenges. From million-pound mining systems to submersible marine sensors, these solutions combine advanced materials, precision engineering, and rigorous testing. When selecting a provider, prioritize manufacturers with in-house machining and certification capabilities to ensure compliance and rapid turnaround.
A1. Mining, offshore oil/gas, aerospace, and construction frequently need tailored solutions for extreme environments[1][27][36].
A2. 6–12 weeks, depending on complexity[3][22]. High-volume orders may expedite timelines[22].
A3. Yes. Manufacturers like Straightpoint offer dynamometers for real-time dynamic load monitoring[27][34].
A4. 17-4 PH stainless steel or nickel-plated alloys[19][37]. Flintec uses hermetic sealing for added protection[37].
A5. Modern Radiolink systems provide <0.1% latency with AES-256 encryption[27][36].
[1] https://www.massload.com/custom-solutions/
[2] https://www.massload.com/products/load-cells/custom-tension-links-2-2/
[3] https://www.straightpoint.com/custom-loadcell-design-manufacture-process.html
[4] https://www.anyload.com/product/custom-made-tension-link-load-cell/
[5] https://hitec.humaneticsgroup.com/products/industrial-load-cells
[6] https://loadcellmanufacturers.com/tension-load-cells/
[7] https://www.youtube.com/watch?v=2lo24aaasuQ
[8] https://mhforce.com/product/custom-load-cells/
[9] https://dfe.com/products/custom-solutions/
[10] https://www.strainsert.com/custom-load-cells/
[11] https://www.massload.com/products/load-cells/custom-load-cell/
[12] https://loadcellmanufacturers.com
[13] https://www.strainsert.com/custom-solutions/
[14] https://www.lcmsystems.com/load-cells
[15] https://www.cublift.com/load-cell-manufacturers-suppliers-usa/
[16] https://www.massload.com/products/load-cells/custom-load-cell/
[17] https://www.futek.com/store/custom-sensors-and-instruments/load-cells-force-sensors/custom-wire-tension-load-cell-QLA132
[18] https://www.interfaceforce.com/products/load-cells/low-profile-load-cells/sslp-stainless-steel-low-profile-universal-load-cell/
[19] https://www.flintec.com/weight-sensors/load-cells/tension
[20] https://www.sensy.com/en/custom-load-cells
[21] https://www.rudrra.com/product/load-cell/s-type-load-cell/tension-link-load-cell/
[22] https://www.flintec.com/services/custom-solutions
[23] https://www.iqsdirectory.com/tension-load-cells/
[24] https://www.montalvo.com/products/customized-load-cells/
[25] https://www.kelisensing.com/load-cell/force-sensor/tension-type-load-cell-factory.html
[26] https://www.800loadcel.com/load-cells/custom-load-cells.html
[27] https://www.straightpoint.com/loadcells.html
[28] https://loadcellmanufacturers.com/tension-load-cells/
[29] https://www.smdsensors.com/products/type/custom-load-cells-custom-sensors/
[30] https://sensel-measurement.fr/en/75-tension-compression-custom-load-cells
[31] https://electronics.stackexchange.com/questions/691088/tension-load-cell-options
[32] https://www.anyload.com/custom-solutions/
[33] https://us.metoree.com/categories/3425/
[34] https://www.youtube.com/watch?v=_6wMqNzEUZM
[35] https://load-cells.org/gallery/
[36] https://www.youtube.com/watch?v=owJdRSqJaSM
[37] https://www.hardysolutions.com/en/products/load-cells/tension
[38] https://www.youtube.com/channel/UCRVrx7ZWD3CoQQeKFkd766Q
[39] https://www.laumas.com/en/product/sa-tension-compression-load-cells/
[40] https://www.futek.com/inlineLoadCellVideos
[41] https://load-cells.org
[42] https://load-cells.org/tension-load-cells/
[43] https://www.massload.com/products/load-cells/custom-tension-links-2-2/
[44] https://www.800loadcel.com/product-videos.html
[45] https://mhforce.com/product/custom-load-cells/
[46] https://novatechloadcells.co.uk/products
[47] https://www.youtube.com/watch?v=I1xGYHUxezU
