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● Advantages Over Other Tension Sensors
>> 1. What is the measuring principle of the RFS150 tension sensor?
>> 2. What is the overload protection capacity of the RFS150?
>> 3. What are the available operating temperature ranges for the RFS150?
>> 4. Can the RFS150 be customized for specific applications?
>> 5. What is the typical deflection at nominal force for the RFS150?
The RFS150 tension sensor is a highly versatile and precise tool used in various industries for measuring line tensions in materials such as yarns, wires, optic fibers, cables, tapes, bands, wraps, webs, and foils. Its unique design and features make it a preferred choice over other tension sensors in the market. In this article, we will explore the reasons why the RFS150 stands out and provide insights into its specifications, applications, and advantages.
The RFS150 is designed by Honigmann and features a strain-gauge technology that ensures extremely precise and stable measurements. It is available in a wide range of capacities, from low-range applications measuring forces as small as 1 gram to high-range applications handling up to 300 kg (or 3000 N). This versatility makes it suitable for diverse industrial applications.
- Resolution and Accuracy: The RFS150 offers a resolution of 0.1% and better, with an accuracy class of ±0.5% full scale or better. This high precision ensures reliable measurements in critical applications[1][3].
- Rugged Design: The sensor is housed in rugged stainless steel, providing environmental sealing and protection against harsh conditions. It is IP50 rated, meaning it is splash-proof and can operate effectively in various environments[1][6].
- Overload Protection: The RFS150 features overload protection up to 800%, ensuring the sensor remains functional even under extreme conditions. This protection is crucial for maintaining sensor integrity during unexpected surges in tension[1][3].
- Mounting and Alignment: The threaded housing with lock-nuts allows for easy mounting and alignment, making installation straightforward and efficient[1].
- Variety of Guide Rollers: Available with precision ball-bearing mounted guide rollers, the RFS150 can accommodate different wrap angles, making it adaptable to various existing setups[1].
The RFS150 is used in a variety of applications across different industries:
1. Textile Industry: For measuring yarn tensions during weaving or knitting processes.
2. Cable and Wire Manufacturing: To monitor tension in wire drawing and cable laying processes.
3. Packaging Industry: For controlling tension in wrapping and labeling machines.
4. Optical Fiber Production: To ensure precise tension control during fiber drawing and cabling.
5. Automotive and Aerospace: For tension measurement in manufacturing processes involving tapes, bands, and webs.
To better understand how tension sensors like the RFS150 are used in industrial settings, consider watching videos that demonstrate their application in real-world scenarios. For example, a video on using force sensors with Arduino can provide insights into how similar technologies are integrated into automated systems[5].
1. Precision and Stability: The strain-gauge design of the RFS150 provides stable and precise measurements, which is crucial for applications requiring high accuracy.
2. Versatility: The wide range of capacities available makes the RFS150 suitable for both low-force and high-force applications.
3. Durability: The stainless steel housing and overload protection ensure the sensor can withstand harsh environments and unexpected force surges.
4. Ease of Installation: The threaded housing and availability of various guide rollers simplify the installation process.
5. Customization Options: The RFS150 can be customized to meet specific application requirements, offering flexibility beyond standard models[1][4].
Specification | Description |
---|---|
Measuring Principle | Strain Gauge |
Accuracy Class | ±0.5% Full Scale or better |
Sensor Output | 1.5 mV/V |
Input Resistance | 350 Ohms |
Output Resistance | 350 Ohms |
Overload Protection | 400 - 800% |
Deflection | 0.07mm (max.) |
Housing Material | Stainless Steel |
Environmental Protection | IP50 (Splash-Proof) |
Cable Type | 4.5 mm diameter shielded cable with bare leads |
Cable Length | 3 meter / 10ft standard, longer lengths available |
Operating Temperature | 15 to 155° F (-10 to 70° C) |
Frequency Response | 5 msec (200 Hz) |
Resultant Force | [Line Tension] x sine α [wrap angle] |
Weight | 400g (approximate) |
To visualize the RFS150 and its components, refer to images available in product datasheets or manufacturer websites. These images can provide a clearer understanding of the sensor's design and features[1][6].
The RFS150 tension sensor is a superior choice for industries requiring precise and reliable tension measurements. Its robust design, high accuracy, and versatility make it suitable for a wide range of applications. Whether you are working with fine denier yarns or heavy-duty cables, the RFS150 offers the precision and durability needed to ensure optimal performance.
The RFS150 uses a strain-gauge design to measure tension. This principle involves detecting the elastic deformation caused by the force applied to the sensor, which is then evaluated electronically[1][3].
The RFS150 offers overload protection up to 800%, ensuring the sensor remains functional even under extreme conditions[1][3].
The RFS150 operates effectively within a temperature range of -10 to 70°C, with options for extended temperature ranges available[1][6].
Yes, the RFS150 can be customized to meet specific application requirements, including special nominal forces and modified housing designs[1][4].
The typical deflection at nominal force for the RFS150 is 0.07 mm, ensuring minimal excursion during measurement[1][6].
[1] https://www.checkline.com/product/RFS150
[2] https://abqindustrial.net/store/images/products/OTS/RFS/RFS%20Datasheet.pdf
[3] https://www.itokin2000.com/%E0%B9%80%E0%B8%8B%E0%B9%87%E0%B8%99%E0%B9%80%E0%B8%8B%E0%B8%AD%E0%B8%A3%E0%B9%8C%E0%B8%AA%E0%B8%B3%E0%B8%AB%E0%B8%A3%E0%B8%B1%E0%B8%9A%E0%B9%80%E0%B8%84%E0%B8%A3%E0%B8%B7%E0%B9%88%E0%B8%AD%E0%B8%87%E0%B8%A7%E0%B8%B1%E0%B8%94%E0%B9%81%E0%B8%A3%E0%B8%87%E0%B8%94%E0%B8%B6%E0%B8%87/Tension-Sensors-RFS-150E.html
[4] https://www.checkline.com/product/RFSE
[5] https://www.youtube.com/watch?v=r7oWtcE6QQc
[6] https://honigmann.com/bilder/download/TDE-RFS150-05.pdf
[7] https://www.volza.com/p/sensor/import/hsn-code-90249010/
[8] https://www.realtools.asia/product/21884/honigmann-%E0%B8%A3%E0%B8%B8%E0%B9%88%E0%B8%99rfs150-400-%E0%B9%80%E0%B8%8B%E0%B9%87%E0%B8%99%E0%B9%80%E0%B8%8B%E0%B8%AD%E0%B8%A3%E0%B9%8C%E0%B8%84%E0%B8%A7%E0%B8%B2%E0%B8%A1%E0%B8%95%E0%B8%B6%E0%B8%87-on-line-tension-sensorcapacity-40-kg-400-n-88-lbs
[9] https://www.itokin2000.com/%E0%B9%80%E0%B8%8B%E0%B9%87%E0%B8%99%E0%B9%80%E0%B8%8B%E0%B8%AD%E0%B8%A3%E0%B9%8C%E0%B8%AA%E0%B8%B3%E0%B8%AB%E0%B8%A3%E0%B8%B1%E0%B8%9A%E0%B9%80%E0%B8%84%E0%B8%A3%E0%B8%B7%E0%B9%88%E0%B8%AD%E0%B8%87%E0%B8%A7%E0%B8%B1%E0%B8%94%E0%B9%81%E0%B8%A3%E0%B8%87%E0%B8%94%E0%B8%B6%E0%B8%87/Tension-Sensors-RFS-150XY.html
[10] https://www.abqindustrial.net/store/tension-meters-c-98/tension-sensors-online-c-98_44/rfs-on-line-tension-sensor-p-439.html
[11] https://www.artisantg.com/67039-3/Honigmann-RFS-150
[12] https://www.realtools.asia/category/1429/%E2%80%A2%E0%B8%AB%E0%B8%A1%E0%B8%A7%E0%B8%94%E0%B8%AB%E0%B8%A1%E0%B8%B9%E0%B9%88-%E0%B8%81%E0%B8%A5%E0%B8%B8%E0%B9%88%E0%B8%A1%E0%B9%80%E0%B8%84%E0%B8%A3%E0%B8%B7%E0%B9%88%E0%B8%AD%E0%B8%87%E0%B8%A1%E0%B8%B7%E0%B8%AD%E0%B8%A7%E0%B8%B1%E0%B8%94%E0%B8%AD%E0%B8%B8%E0%B8%95%E0%B8%AA%E0%B8%B2%E0%B8%AB%E0%B8%81%E0%B8%A3%E0%B8%A3%E0%B8%A1/testingmeasuring-equipment%E0%B9%80%E0%B8%84%E0%B8%A3%E0%B8%B7%E0%B9%88%E0%B8%AD%E0%B8%87%E0%B8%A1%E0%B8%B7%E0%B8%AD%E0%B8%A7%E0%B8%B1%E0%B8%94%E0%B9%81%E0%B8%A5%E0%B8%B0%E0%B8%95%E0%B8%A3%E0%B8%A7%E0%B8%88%E0%B8%AA%E0%B8%AD%E0%B8%9A%E0%B8%8A%E0%B8%B4%E0%B9%89%E0%B8%99%E0%B8%87%E0%B8%B2%E0%B8%99-2/%E0%B9%80%E0%B8%84%E0%B8%A3%E0%B8%B7%E0%B9%88%E0%B8%AD%E0%B8%87%E0%B8%A7%E0%B8%B1%E0%B8%94%E0%B8%84%E0%B8%A7%E0%B8%B2%E0%B8%A1%E0%B8%95%E0%B8%B6%E0%B8%87tension-meterscl?tskp=5
[13] https://www.yursat.com.tr/pdf/honigmann
[14] https://www.abqindustrial.net/store/tension-meters-c-98/tension-sensors-online-c-98_44/te-rfs-multi-configuration-tension-sensor-p-449.html
[15] https://www.checkline.com/honigmanntensionsensors
[16] https://radial-force-sensor.com
[17] https://honigmann.com/bilder/download/TDE-RFS150-08.pdf
[18] https://chauthienchi.com/products/sensor-honigmann-viet-nam/
[19] https://www.checkline.eu/category/tension-sensors
[20] https://www.itokin2000.com/%E0%B9%80%E0%B8%8B%E0%B9%87%E0%B8%99%E0%B9%80%E0%B8%8B%E0%B8%AD%E0%B8%A3%E0%B9%8C%E0%B8%AA%E0%B8%B3%E0%B8%AB%E0%B8%A3%E0%B8%B1%E0%B8%9A%E0%B9%80%E0%B8%84%E0%B8%A3%E0%B8%B7%E0%B9%88%E0%B8%AD%E0%B8%87%E0%B8%A7%E0%B8%B1%E0%B8%94%E0%B9%81%E0%B8%A3%E0%B8%87%E0%B8%94%E0%B8%B6%E0%B8%87/Tension-Sensors-RFS-150.html
[21] https://honigmann.com/i64/Radial-force-measuring-axle-RFS-150.html&lang=2
[22] https://www.abqindustrial.net/store/tension-meters-c-98/tension-sensors-online-c-98_44/rfs150-xy-radial-force-sensor-with-2-measuring-axis-p-733.html
[23] https://www.alatuji.com/detail/366/1299/tension-sensors-rfs150-xy
[24] https://www.abqindustrial.net/store/images/products/OTS/RFSE/rfse.pdf
[25] https://www.youtube.com/watch?v=PNHozXAI4y0
[26] https://www.checkline.eu/product/rfs150-xy
[27] https://www.itokin2000.com/images/column_1574222267/RFS-Product.pdf
[28] https://www.radwell.com/Buy/HONIGMANN/HONIGMANN/RFS-150-1DAN
[29] https://honigmann.com/i91/Radial-force-measuring-axle-RFS-150-E.html&lang=2
[30] https://www.itokin2000.com/%E0%B9%80%E0%B8%8B%E0%B9%87%E0%B8%99%E0%B9%80%E0%B8%8B%E0%B8%AD%E0%B8%A3%E0%B9%8C%E0%B8%AA%E0%B8%B3%E0%B8%AB%E0%B8%A3%E0%B8%B1%E0%B8%9A%E0%B9%80%E0%B8%84%E0%B8%A3%E0%B8%B7%E0%B9%88%E0%B8%AD%E0%B8%87%E0%B8%A7%E0%B8%B1%E0%B8%94%E0%B9%81%E0%B8%A3%E0%B8%87%E0%B8%94%E0%B8%B6%E0%B8%87/Tension-Sensors-TS-2.html
[31] https://honigmann.com/p-news.html&lang=2
[32] https://honigmann.com/i456/2-axis-radial-force-sensor-RFS150-XY.html&lang=2
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