What Is The Best Tension Link Load Cell for Your Application?

Content Menu

● Understanding Tension Link Load Cells

>> Key Features of Tension Link Load Cells

● Types of Tension Link Load Cells

● Top Recommendations for Tension Link Load Cells

● Factors to Consider When Choosing a Tension Link Load Cell

● Conclusion

● FAQ

>> 1. What is a tension link load cell?

>> 2. How do tension link load cells work?

>> 3. What are common applications for tension link load cells?

>> 4. How do I choose the right tension link load cell?

>> 5. How often should I calibrate my tension link load cell?

● Citations:

Tension link load cells are essential components in various industries, providing accurate measurements of tensile forces. These devices convert mechanical stress into electrical signals, enabling precise monitoring and control of loads in applications such as crane operations, material handling, and safety monitoring. This article explores the best tension link load cells available on the market today, their features, applications, and how to choose the right one for your needs.

Understanding Tension Link Load Cells

Tension link load cells are designed specifically to measure tension or pulling forces. They typically consist of a body with strain gauges that deform under load, generating an electrical signal proportional to the force applied. These load cells come in various capacities and designs, making them suitable for a wide range of applications.

Key Features of Tension Link Load Cells

- High Capacity: Most tension link load cells can handle loads exceeding 1 ton, making them ideal for heavy-duty applications.

- Durability: Constructed from robust materials such as stainless steel or alloy steel, these load cells are designed to withstand harsh environments.

- Accuracy: With linearity often better than ±0.1%, they provide reliable measurements essential for safety-critical applications.

- Environmental Sealing: Many models feature IP67 or higher ratings, ensuring protection against dust and water ingress.

- Versatility: They can be used in various applications, including crane scales, pull testing, equipment rigging, and safety load monitoring.

Types of Tension Link Load Cells

When selecting a tension link load cell, it's crucial to understand the different types available:

- Standard Tension Links: Ideal for general lifting and weighing applications.

- Wireless Tension Links: Offer flexibility by eliminating cables, making them suitable for remote monitoring.

- Self-Indicating Tension Links: Feature built-in displays for easy reading of measurements without additional equipment.

- Custom Load Cells: Tailored to specific requirements in terms of size, capacity, and features.

Top Recommendations for Tension Link Load Cells

1. Interface WTSTL Wireless Tension Link

- Capacity: 11K lbf to 220K lbf

- Features: Wireless communication up to 600 meters; compact design; ideal for lifting applications.

- Applications: Crane operations and heavy lifting.

2. Anyload 110BH Tension Link Load Cell

- Capacity: Ranges from 1t to 120t

- Features: NTEP certified; IP67 rated; high accuracy with a breaking overload of 400%.

- Applications: Commonly used in crane scales and OEM applications.

3. Rice Lake MSI Tension Link

- Capacity: Up to 100 tons

- Features: Integrates with lifting equipment; offers a 7:1 safety factor.

- Applications: Ideal for permanent installations in industrial settings.

4. Load Cell Central DCL10

- Capacity: Ranges from 1,000 kg to 120,000 kg

- Features: IP67 rating; low non-linearity error; versatile application.

- Applications: Used in towing tension and tensile testing systems.

5. Omega LC701 Inline Tension Link

- Capacity: Up to 20,000 lbf

- Features: Stainless steel construction; high accuracy with minimal hysteresis.

- Applications: Suitable for industrial automation and robotics.

Factors to Consider When Choosing a Tension Link Load Cell

When selecting the best tension link load cell for your application, consider the following factors:

- Capacity Requirements: Ensure the load cell can handle the maximum expected load.

- Environmental Conditions: Choose a model with appropriate sealing (IP rating) based on exposure to moisture or dust.

- Accuracy Needs: Assess the required measurement precision for your specific application.

- Installation Space: Consider the physical dimensions of the load cell and ensure it fits within your setup.

- Output Type: Determine whether you need analog output (mV/V) or digital output (4-20 mA) based on your monitoring system.

Conclusion

Selecting the best tension link load cell is crucial for ensuring safety and accuracy in various applications. With options ranging from standard models to advanced wireless systems, there is a suitable solution for every need. By considering factors such as capacity, environmental conditions, and accuracy requirements, you can make an informed decision that enhances operational efficiency and safety in your projects.

FAQ

1. What is a tension link load cell?

A tension link load cell is a device designed specifically to measure tensile forces by converting mechanical stress into an electrical signal.

2. How do tension link load cells work?

They utilize strain gauges that deform under tensile stress, causing changes in electrical resistance which generate a proportional voltage signal.

3. What are common applications for tension link load cells?

They are widely used in crane operations, material handling systems, tensile strength testing in laboratories, and safety monitoring during lifting operations.

4. How do I choose the right tension link load cell?

Consider factors like capacity requirements, environmental conditions (IP rating), accuracy needs, installation space constraints, and desired output type when selecting a load cell.

5. How often should I calibrate my tension link load cell?

Calibration frequency depends on usage; however, it is generally recommended to calibrate at least once a year or after significant changes in operational conditions.

Citations:

[1] https://www.scalesplus.com/weighing-components/load-cells/tension-link/

[2] https://www.strainsert.com/the-important-benefits-of-tension-link-load-cells/

[3] https://www.omega.com/en-us/force-and-strain-measurement/c/load-cells

[4] https://www.omega.com/en-us/force-and-strain-measurement/load-cells/p/LC701

[5] https://www.800loadcel.com/product-videos.html

[6] https://www.massload.com/products/load-cells/tension-links-2/

[7] https://www.interfaceforce.com/tension-links-101/

[8] https://www.plctalk.net/threads/load-cell-insight.98267/

[9] https://www.anyload.com/product/110bh-tension-link-load-cell/

[10] https://www.800loadcel.com/load-cells/tension-link-load-cells/tensionlink-load-cell.html

[11] https://www.800loadcel.com/scales/crane-scale-tension-links/wireless-load-cell.html

[12] https://www.youtube.com/watch?v=kRDQ4oYWUjM

[13] https://www.interfaceforce.com/tension-load-cells-101/

[14] https://www.rudrra.com/product/load-cell/s-type-load-cell/tension-link-load-cell/

[15] https://loadcellsys.com/product/tlc1-tension-link-load-cell-for-cranes-hoists/

[16] https://tacunasystems.com/product-category/load-cells/tension-link/

[17] https://www.800loadcel.com/load-cells/tension-link-load-cells.html

[18] https://www.sensy.com/en/load-cells/tension-link-load-cells-5200-5205

[19] https://www.omega.com/en-us/force-and-strain-measurement/load-cells/p/LC702

[20] https://www.ricelake.com/products/msi-tension-link-load-cell/

[21] https://www.straightpoint.com/wire-link-plus.html

[22] https://www.interfaceforce.com/product-category/load-pins-tension-load-links-and-load-shackles/tension-load-links/

[23] https://tacunasystems.com/products/load-cells/tension-link/anyload-110ah-alloy-steel-tension-link-load-cell/

[24] https://www.scalesplus.com/weighing-components/load-cells/tension-link/

[25] https://www.youtube.com/watch?v=_6wMqNzEUZM

[26] https://www.facebook.com/InterfaceForceAZ/posts/our-wtstl-wireless-tension-link-load-cell-is-great-for-lifting-applications-wher/5198700666848194/

[27] https://www.youtube.com/watch?v=ydPI40iw1vA

[28] https://stock.adobe.com/search?k=%22load+cell%22

[29] https://www.interfaceforce.com/products/load-pins-tension-load-links-and-load-shackles/tension-load-links/itl-tension-load-link/

[30] https://www.interfaceforce.com/training-videos/interface-presents-load-cell-basics/

[31] https://mhforce.com/tension-link-calibration/

[32] https://www.futek.com/inlineLoadCellVideos

[33] https://laumas-us.com/product/dtez-tension-link/

[34] https://www.youtube.com/watch?v=y_lUVDhTTWI

[35] https://www.fibossensor.com/what-are-the-key-applications-of-cable-tension-load-cells.html

[36] https://www.uscargocontrol.com/blogs/blog/how-to-select-a-load-cell

[37] https://www.fms-technology.com/en/faq

[38] https://www.fibossensor.com/how-do-you-properly-calibrate-a-tension-link-load-cell.html

[39] https://www.omega.com/en-us/resources/load-cell-faq

[40] https://tacunasystems.com/knowledge-base/load-cell-faq/

[41] https://electronics.stackexchange.com/questions/691088/tension-load-cell-options

[42] https://www.interfaceforce.com/load-cell-basics-technical-qa-part-two/